Services

Design and Engineering of Refractory Lining System

• Lining design & Detailed Engineering
• Materials selections & specifications
• Heat flow calculations
• Anchor design
• Bill of materials
• Installation procedures, Method statement and Quality plan documents
• Dry out schedule & procedures
• Review of Refractory lining design drawings and Specifications of others, if requested by customer.
• Preparation of Material Requisition, TBA and Purchase Requisitions.

Turnkey Execution of Refractory jobs

• Study of Contract documents, Mechanical GA and Fabrication drawings, Licensor specifications, etc.
• Development of detailed Lining drawings, Heat Flow calculations, Lining procedure, ITP, etc.
• Sourcing and delivery of Refractory and Anchor Materials including Inspection at manufacturer works
• Installation of Refractory lining at fabricator shop / Project Sites
• Refractory Dry-out services and Final Inspection

Revamp of Furnaces, Preventive Maintenance & Assessment

• Thermography study of Furnaces and assessment of lining replacement
• Predictable maintenance and replacement solutions
• Onsite lining inspection & Assessment of serviceability
• Repair/replacement decisions & Maintenance planning
• Evaluation of Repair/Replace options and cost control
• Design and Engineering Support for revamp / up gradation
• Execution of Turnkey revamp jobs.

Refractory Failure investigation & Trouble shooting

• Conducting in depth failure investigation
• Site Inspection and Thermography Study
• Engineering Analysis
• Recommendations
• Process analysis for improved refractory life
• Immediate & long-term action plans

Refractory Lining Project Management Consultation (PMC / EPC Services)

Provide specialized technical support to execute refractory jobs successfully to project team:

• Project Specifications of Design, Materials and Construction requirements
• International Specifications, Standards and best practices
• Feasibility and Cost Analysis
• Optimize design
• Schedule & planning
• Tender specifications, Technical Bid analysis
• Review of Vendor Design and drawings, Installation procedures, quality plan
• Indigenous Materials Resources Development and Import
• Import Substitution
• Inspection of refractories
• Construction Supervision & quality control
• Project progress monitoring
• Controlling Budget

Refractory Quality Assurance

• Third Party QA Inspection during installation
• Inspection of refractory materials at manufacturer works
• Refractory supplier’s Pre-qualification
• Installers pre-qualification test
• On-Site Installation Surveillance
• Pre and Post Dry out Lining Inspection

Training & workshop

• Tailor made program based on customer need
• Conducting training of inspection & maintenance engineers
• Training for installers, supervisors.